代田インテグレ株式会社 御中２０１５年９月30日㈱イノアックコーポレー

代田インテグレ株式会社 御中
２０１５年９月30日
㈱イノアックコーポレーション
グローバル品質保証本部
発泡品品質保証部 品質２課
ＳＭ－５５クロ３ｍｍ品厚み不良
拝啓、毎度格別なお引き立てにあずかり厚く御礼申し上げます。
首題の件、下記の通り御提出申し上げますので、よろしく御査収の程お願い申し上げます。
敬 具
【内容】
・ＳＭ－５５クロ３ｍｍ×１０００×２０００スライス品で厚み不良が発見された。３ｍｍ→４ｍｍ
厚み公差：３．０ｍｍ±０．４
発生数量：部品で約１００ｐｃｓ（１０００×２０００シートより約９０００ｐｃｓ取り）
・発生数量より部分的に厚み不良であったことが考えられます。発生数量より面積は２２２ｃｍ2程です。
【加工方法】
・原反をテーブル上にセットし、回転するバンドナイフ（刃物）により
スライスします。刃物は刃受けで保持されています。
【発生原因】
・部分的な厚み不良であることより、下記原因が推定されます。
・原反下部の刃物入り口部で、刃物・刃受けの抵抗により原反が
瞬間的に持ち上がり浮いた状態になりスライスされた。
・このため厚いものが発生、次の周では薄いものが発生した。
・原反の下部では浮きの現象が稀に発生する場合があります。
【流出原因】
・上部、厚み変え部、下部で厚み測定を行っていますが、
ポイント測定であり不良部を検出できなかったと思われます。
【発生対策】
・突発的な原反の浮きは防ぐことができないため、厚み検査を強化し流出防止致します。
【流出対策】
・刃物入り口部はポイント測定より、図のＬ部分を滑らせて測定する
方法に変更し、厚み不良の検出範囲を広げます。
承認確認作成

Kết quả (Anh) 1:

Daita to Integra, Inc.:9/30/2015Co., Ltd. INOAC CorporationGlobal quality assurance DivisionFoam product quality assurance, quality Division 2SM-55 Kuro 3mm品 thickness defectDear Sir, always relish patronage, thank you. So I submitted following the smallsealed of your acceptance inspection for thank you.Best regards[Contents]-SM-55 black 3 mm × 1000 × 2000 in slice thickness defect is found. 3 mm-4 mm Tolerance on thickness: 3. 0 mm ± 0. 4 Generation quantity: approx. 100 pcs in part (1000 × 2000 sheets than about 9000pcs取ri)-Might be inadequate thickness than the occurrence quantity partially. Than the occurrence quantity area is 222 cm 2.[Process]By-band stocks and set on the table, to rotate the knife (blade) The slice. Blade keeps in the drill.[Causes]-Partial thickness defect than the inferred cause below.-In the original anti-bottom blade at the entrance of the drill and tool of resistance to the stocks Became momentarily lifted and lifted, sliced.For this is thick and thin what occurs in the next round.At the bottom of the stock float behavior can occur in rare cases.[Cause]-Top, bottom thickness changing of thickness measured at the It seems the point measurement, and could not find the bad part.Generation measures-Strengthen the thickness inspection because of the catastrophic stocks cannot prevent, will prevent leakage.[Measures for spillTo measure the knife at the entrance of the slide the L part of the diagram from point measurements How to change and increase the detection range of thickness.Authorization confirmation create

Kết quả (Anh) 2:

Shirota Integre Co., Ltd. Dear
September 30, 2015
Co., Ltd. INOAC Corporation
Global Quality Assurance Division
foam products Quality Assurance Department Quality Lesson 2
SM-55 black 3mm goods thickness poor
Dear Sir, I would like thank thicker custody in every time exceptional patronage.
Matter of subj, so we would like to submit as follows, thank you enough for your Sashu.
Sincerely
[content]
thickness defect is discovered in · SM-55 Black 3mm × 1000 × 2000 slice goods. 3mm → 4mm
thickness tolerance: 3.0mm ± 0.4
generation Quantity: about 100pcs (1000 × 2000 about 9000pcs up the seat) in parts
partially than-generation quantity it is likely that it was the thickness defect. Area than the generation quantity is enough 222cm2.
[Processing method]
the-raw was set on the table, by a band knife for rotation (knife)
and then slice. Cutlery has been held in the blade receiving.
[Cause]
than that, partial and thickness is defective, the following causes is estimated.
Hara at the anti-bottom of the cutlery entrance part, raw is due to the resistance of the receiving knife-blade
I sliced ​​will lift floating state momentarily.
· For this reason thicker occurs, thin thing occurs in the following Zhou.
• In the bottom of the raw might phenomenon of the float is rare occurrence.
[Outflow cause]
, the top, the thickness changing section, it is bottom thickness measured at, but
it is thought that it could not detect the failure part is a point measurement.
[Generation measures]
for-sudden raw of float can not be prevented, we will prevent strengthening the thickness inspection outflow.
[Spill]
, cutlery entrance portion than point measurement is measured by sliding the L part of the figure
to change the way, it extends the detection range of the thickness defect.
Approval confirmation creating

Kết quả (Anh) 3:

Daita integre Co., Ltd to 2015 at September 30 at the global quality of
㈱ INOAC Corporation Quality Assurance Division at the foamed product quality assurance SM 2 -- 3 mm thickness 55 cross product at every time, dear special thick and patronage thank you compliment. At the opening of the case, because you are as follows, please check and accept of your submission process. In the method, the content 】
SM Takashi member 55 3 mm slice cross 1000 / 2000 found defective.3 to 4 mm mm mm thickness tolerance: 3.0 0.4 occurred at about 100 pcs Qty: take part in more about 9000 2000 PCs (1000 * sheet including generating quantity and poor in partial thickness were considered. The quantity of generated by process area 222. 2. On the table 】
method, processing method, band knife rotating cutter) at the slices. The tool is held by the blade. Cause 】
generation method and partial defect, thicknessThe following are estimated to be the cause. In the roll at the entrance of the lower tool blade and blade resistance received by the roll at the moment in a floating state to be lifted. Thick generated at the periphery of the next generation is thin. In the lower part of the original may be generated in a rare phenomenon. Method 】
cause outflow of upper, lower, thickness change is performed at the point of measurement, thickness measurement, there seems no defect can be detected. Method for generating 】
For it is impossible to prevent the floating and emergent, thickness inspection will spill prevention. By measuring the outflow point method and tool for 】
entrance, how to measure the slide portion of Fig. L spreads the thickness of defect detection range. Confirming the approval of creation